The Garment
Manufacturer’s Dilemma
When making
clothing, the manufacturer is torn between two opposing desires.
On one hand, they need to create a garment that is serviceable.
By serviceable, I mean a garment that can be safely
cleaned repeatedly without causing damage or excessive wear to the
fabric.
On the other
hand, they need to create a garment that
is aesthetically pleasing. In order for it to sell successfully,
a garment must be made from fabric, patterns, and dyes that
are fashionable and in style. Clothing fashions can change quickly and
dramatically. These changes often cause significant challenges for the garment
manufacturers and the dry cleaners that service the garments.
Manufacturing
Defects are Inevitable
Because of the
garment manufacturer’s dilemma, serviceability cannot always be given top
priority. It must be balanced with aesthetics, which ultimately results in
manufacturing defects that don’t show up until the first cleaning.
For example,
consider fabric dye. Each color of dye has a slightly different
chemical composition. These chemicals react differently to different
fabrics and new types of fabric are being developed all the
time. Some dyes simply adhere to some fabrics better than
others. To compound the problem, sometimes during manufacturing, mistakes
are made by humans and errors are made by machines. Fabric
is made in giant rolls, similar to rolls of carpet. These rolls are
called “lots”. When a mistake is made in manufacturing
it creates what is known in the industry as a “bad lot”. As a
result, dye bleeding is one of the most common manufacturing defects. To top it
off, to keep costs low, manufacturers typically do not pre-wash garments
before selling them, so if the dye is not “colorfast”, bleeding will occur
during the first cleaning.
Steps You Can
Take to Manage the Problem
1.
Buy Department Store Clothing – Ironically and somewhat counter-intuitively,
the more expensive a garment is the less serviceable it may actually be.
Very expensive clothes that you may find in small boutique stores or in
strip malls are often the most trendy and elaborate. For these clothes, in
the dilemma between aesthetics and serviceability, aesthetics normally
wins out. Amazingly, some of the most expensive garments sometimes
have care labels that say both Do Not Dry Clean and Do
Not Wash! This type of clothing is notorious for having defects.
The clothing
you find on the rack in your local major department store is
typically the best value for your fashion dollar. Large retail chains have
close relationships with the garment manufacturers and they instruct them to
strike a conservative balance between aesthetics and serviceability. If
you follow the care label’s recommended cleaning procedure, you can
expect the clothes you buy in the major department stores
to hold up nicely when cleaned repeatedly.
2. Return
Defective Clothes to the Retailer – Unfortunately, even the most reputable
department stores may occasionally sell a defective garment from a bad
lot. Some examples of the most common manufacturing defects are; shrinking,
stretching, seam separation, dye bleeding, loss of
ornamentation and trim destruction. You should return defective garments to
the store right away. Surprisingly, most department stores have a policy
of accepting returns with no questions asked and without a receipt!
They will in turn get a refund from the manufacturer. They often give
their customers a choice between replacing the garment, a store credit,
or reversing the credit card charge.
3. Track Down
the Manufacturer – If returning the garment to the retailer is not possible, you can
contact the manufacturer directly. All care labels are required to have
a Registration Number (RN) identifying the manufacturer. The Federal Trade
Commission (FTC) maintains an online database of garment manufacturers where
you can look up the manufacturer’s contact information using the RN
on the care label. After you find the manufacturer on the FTC website, send the garment to the
manufacturer via registered mail and include an explanation for the return. If
the contact information on the FTC website is incomplete, try a Google search
using the manufacturer’s name. Most major garment manufacturers have
websites.
4. Test the
Fabric for Colorfastness – Before cleaning a new garment, you should test
the fabric to make sure its not going to bleed. Simply take a clean
wet washcloth and gently rub a corner of it on an inconspicuous inner
part of the garment. If the fabric is not colorfast, some of the dye will
transfer to the washcloth. This dye is called “fugitive” dye. If
this happens, do not wash the garment with other clothing. Either wash it
alone or return it to the retailer for a refund. Sometimes only a small amount
of dye will bleed in the first wash, then there is no bleeding on subsequent
washings. However, some garments known as “bleeders” will continue to
bleed with repeated washings. Of course, if none of the dye transfers to
the washcloth, then its most likely safe to clean.
5. Try to Set
the Dye – The
best way to stop a garment from bleeding is to use a “dye fixative”. There
are several brands available through mail order (Retayne, Raycafix, Dharma Dye Fixative). A good
source of information about using these products is Paula Burch’s “All About Hand Dyeing“.
6. Use a Dry
Cleaner – A good
“full service” dry cleaner should be able to set the dye for you. To find a
good cleaner go to 1-800-DryClean.com or
call 1-800-379-2532. If there isn’t a 1-800-DryClean franchisee servicing
your area, the next best place to look is on the Drycleaning
& Laundry Institute’s website.
Have you ever
had any luck setting the dye of a garment that’s bleeding? If so, please share
your experience in a comment and I’ll post it!

No comments:
Post a Comment